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Text Books. CNC Programming Techniques. CNC Simulator. CNC Programming -Milling. This video will demonstrate the step by step procedure to measure the component and generate the CNC Code by using Master Haas Automation, Inc. The part program is a sequence of instructions, which describe the work, which has to be done on a part, in the form required by a computer under the control of computer numerical control CNC software. It is the task of preparing a program sheet from a drawing sheet.
All data is fed into the CNC system using a standardized format. Programming is where all the machining data are compiled and where the data are translated into a language which can be understood by the control system of the machine tool. The machining data is as follows :. Machining sequence classification of process, tool start up point, cutting depth, tool path, etc. Cutting conditions, spindle speed, feed rate, coolant, etc.
Selection of cutting tools. NC-part programming. Part Programming Lessons. Kirt Kershaw. Recommended for you. Made in Poland. Build Something Cool. Good Machine. Concerning Reality. DIY Builds. Infinity MFG. The Fabrication Series. Hitech ShowroomVideos. Ron Covell. Applied Science. LA Machines. Harder materials require smaller plunge angle. Enable “Machine Passes only at Final Depth” if pocket depth relative to adjacent geometry is equal to or less than the tool flute length.
Toggle between Left and Right depending on whether the tool should offset outside or inside the assigned chains. Turn off compensation if the assigned chains are intended as cut centerlines. Enable if operation is intended for roughing, disable otherwise. Enable for small parts when vacuum hold down is used. Enable for all parts when mechanical hold down is used. User may select Automatic or Manual tab placement. Automatic works well for most situations, with minimum 4 tabs recommended.
Once operations have been chosen, geometry has been assigned, and parameters have been adjusted, the next step is to generate toolpaths. Toolpaths are visualized in the modeling space as Blue and Yellow lines that are drawn across the input geometry. Select the operation s that is are being used, then g enerate the selected operation by clicking , or regenerate all dirty operations by clicking.
Complex or corrupted geometry may cause toolpath generation to fail. In this situation, the problem geometry should be deleted from MasterCAM a prompt will warn the user that any operations that reference the problem geometry will be affected. The geometry can then be edited or recreated in Rhino, exported as a new.
Excessive toolpath generation times can sometimes be reduced by changing Visibility from Shaded to Wireframe. Trimmed surfaces with far-flung control points cause trouble when merged into MasterCAM. Sometimes these problems can be averted by running a few Rhino commands on the problem surface s prior to merging:. Large, complex meshes and surfaces occasionally cause problems in MasterCAM as well, depending on how they were generated.
This issue is usually solved by recreating the mesh or surface in Rhino or Grasshopper. The FabLab provides a sample Grasshopper script that should produce usable geometry from the original problem geometry.
Grasshopper Script for Recreating Geometry. In most cases, MasterCAM will not automatically generate the toolpath for a selected operation after its parameters and geometry have been assigned. If the operation lacks assigned geometry, or has had any changes made to the geometry assignment, parameters, or tool definitions, then the operation is considered “dirty” and the toolpath icon will instead display.
The toolpaths for a dirty operation will disappear from the modeling space until regenerated. If an attempt to verify dirty operations is made, MasterCAM will prompt the user to regenerate with a pop-up dialogue.
Verification using dirty operations is inaccurate and should be avoided. Verification aka Simulation is the process of playing out the generated toolpaths in a virtual environment in order to check for errors and omissions.
Successful verification accurate stock and tool definitions, no collisions found is a necessary pre-requisite to performing any real CNC machining at the GSD. Student submitted jobs will not be approved or scheduled until successful verification is demonstrated. Select all operations that have been configured and will be used. Operations will be verified in chronological order according to their order in the Toolpath Manager. Click verify selected operations in the Toolpath Manager to open the Mastercam Simulator window.
Users can scrub backward and forward along the timeline by clicking and dragging the red slider, or incrementally by pressing B backward and S forward. Users may skip to the previous or next operation by pressing P previous and N next.
Ensure that collision checking is activated before starting the simulation:. During simulation playback, areas of the stock involved in a collision will be colored dark red. The type of collision can be identified in the Collision Report. An immediate collision upon simulating an operation Flute Length – In Progress Stock is typically the result of incorrectly defined Machining Heights within that operation.
MasterCAM Simulator provides an estimate of total run time for selected operations based on specified feed rates, stepover, stepdown, etc.
This estimate is displayed in the Move List panel on the right. After playing through the simulation, check “Elapsed Time” for the time estimate. Often this estimate is too low by a factor of 2, so as a rule of thumb, double the MasterCAM Simulator time estimate when making a CNC appointment reservation. Fab Lab Store. During the Milling Appointment.
Be sure to let us know about any pertinent information related to the job such as material type, your deadline, stock size, or any questions or problems that you’ve had in making the MasterCAM file. Once submitted, pay attention to messages in your Microsoft Team as your file is being reviewed. A TA may ask you to meet with them during office hour s to discuss what you want to make; they might also ask you to make changes to your file. The status of your submitted file can be viewed through the online queue , along with those of others, but you should also receive notifications as the job status changes.
After the file is approved, you will be asked to schedule a milling appointment. Visit your job in the queue and choose the “Schedule Job” button to be brought to the scheduler. Choose a block of time that corresponds to the estimated run time for your job, as indicated by the TA in the thread posted to your Microsoft Team.
Make sure you purchase and prepare your material prior to your milling appointment allow 24 hours for most adhesives to fully cure or dry. You must be present in L33 while the machine creates your part. Pages Blog. Space shortcuts How-to articles. Page tree. Browse pages. A t tachments 26 Page History. View Demonstration of Geometry Merge. View Demonstration of Stock Dimensions.
Update Machining Heights After defining stock dimensions, u sers MUST manually update machining heights to reflect the stock thickness for each operation individually. Check for Gouging Note that the Contour 2D operation is not context-aware. View Demonstration of Surface Rough Parallel. View Demonstration of Surface Finish Contour. Activate your 14 day free trial to unlock unlimited reading.
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Good Machine. Concerning Reality. DIY Builds. Infinity MFG. The Fabrication Series. Hitech ShowroomVideos. Ron Covell. Applied Science. LA Machines. Charlie Sarsfield. Further Fabrication. Pierson Workholding. Knowledge TV. Mind Warehouse. Creativity Buzz. Proto G Engineering. Azar Bargir. Exercise You must chain the outer boundary for roughing between boundaries.
We are extending the lead out to ensure that the part is completely machined. Raw Material Size:-Dia. Turning with Radius Exercise 01 28 Turning with Radius Exercise 02 Exercise Tools 1.
Rough Turning Tool 2. Finish Turning Tool This angle is typically measured relative to the Z or spindle axis. Instead of outputting a single canned cycle G-code with its parameters, your NC program will contain all of the individual position moves. Once you generate the toolpath with this option selected, you will not be able to change back to canned cycle output. Number of passes Enter the number of passes to create.
Mastercam multiplies this number by the Stepover and then adds the Stock to leave, to calculate how much total stock it needs to remove in this operation. Drilling Exercise 02 It can be set as a number of steps amount or as a percentage of tool paths. With the first pass of a finish toolpath, the tool cuts down on one wall of the groove to the groove floor and then retracts out of the groove. On the second pass, the tool cuts down the opposite wall of groove to the groove floor and moves across the groove floor to the point where the first pass ended.
Roughing Raw Material :- I. Exercise – 01 Thread Shape Parameters Thread Cut Parameters Threading Exercise 02 O; Threadding M20x1. Exercise Raw Material Size:-Dia. Threading Tool Exercise 1. Centre Drilling 2.
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Now What? Dry: A Memoir Augusten Burroughs. Related Audiobooks Free with a 14 day trial from Scribd. Machine 4. Defalt MM. During the Milling Appointment. Be sure to let us know about any pertinent information related to the job such as material type, your deadline, stock size, or any questions or problems that you’ve had in making the MasterCAM file. Once submitted, pay attention to messages in your Microsoft Team as your file is being reviewed.
A TA may ask you to meet with them during office hour s to discuss what you want to make; they might also ask you to make changes to your file. The status of your submitted file can be viewed through the online queue , along with those of others, but you should also receive notifications as the job status changes. After the file is approved, you will be asked to schedule a milling appointment. Visit your job in the queue and choose the “Schedule Job” button to be brought to the scheduler.
Choose a block of time that corresponds to the estimated run time for your job, as indicated by the TA in the thread posted to your Microsoft Team. Make sure you purchase and prepare your material prior to your milling appointment allow 24 hours for most adhesives to fully cure or dry. You must be present in L33 while the machine creates your part. Pages Blog. Space shortcuts How-to articles. Page tree. Browse pages. A t tachments 26 Page History. View Demonstration of Geometry Merge. View Demonstration of Stock Dimensions.
Update Machining Heights After defining stock dimensions, u sers MUST manually update machining heights to reflect the stock thickness for each operation individually. Check for Gouging Note that the Contour 2D operation is not context-aware.
View Demonstration of Surface Rough Parallel. View Demonstration of Surface Finish Contour. View Demonstration of Surface Finish Shallow. View Demonstration of Pocket. View Demonstration of Peck Drill. Detailed Description of Key Parameters. Tool Selection Select largest diameter flat upcut endmill to remove material quickly. Machining Heights Input values appropriate for stock thickness. Stepover Value should not exceed tool diameter, and must be appropriate for stock material.
Machining Angle Change value to match grain direction of stock if cutting method is One Way and stock material is non-uniform. Tool Selection Select largest diameter flat endmill that can maneuver completely around input geometry while producing desired resolution. Tool Selection Select largest diameter flat upcut endmill that can maneuver completely across input geometry while producing desired resolution.
Tool Selection Select largest diameter ball endmill that can maneuver completely across input geometry while producing desired resolution. Tool Tool Selection Select largest diameter flat endmill that can maneuver completely within input geometry while producing desired resolution.
Select upcut endmill for roughing and finishing if cutting soft uniform material foam Select upcut endmill for roughing, and downcut endmill for finishing if cutting hard non-uniform materials wood, plywood, mdf. Cut Parameters Stock to Leave User may input an offset for both walls and floors. Linking Parameters Machining Heights Input values appropriate for stock thickness. Failure to Generate Toolpath generation may fail for a number of reasons. Sometimes these problems can be averted by running a few Rhino commands on the problem surface s prior to merging: ShrinkTrimmedSrf Rebuild Large, complex meshes and surfaces occasionally cause problems in MasterCAM as well, depending on how they were generated.
View Demonstration of Collision Checking. Whats Your Interest? From near-the-line to inline process, adopting a flexible quality control solution into a production cell improved manufacturing efficiency for an automotive supplier. Contributed by Hexagon. A company has managed to not only bring additive manufacturing into the production process, but also remove assembly errors at the same time.
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